Lab UHT/HTST Pilot Osisi | Ahịrị mmepe ihe ọṅụṅụ maka nnwale R&D
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Kedu ihe bụ UHT pilot Plant?
EasyReal UHT/HTST Pilot Plant bụ a kọmpat, mobile, na dị mfe ịwụnye ikpo okwu nnwale emebere maka nyocha nke ọma na mmepe nnwale (R&D) na ngwaahịa mmiri mmiri dị iche iche. Nhazi modular ya na-ejikọta modul arụ ọrụ maka ịgwakọta akụrụngwa, gbaa ụka ngwaahịa, inline homogenization, ọgwụgwọ okpomọkụ, na njuputa aseptic, na-eme ka ngwakọta na-agbanwe agbanwe dị ka mkpa akọwapụtara. Usoro ahụ na-enweta mgbanwe dị elu site na nkwụsịtụ ọkpọkọ ngwa ngwa na nhazigharị.
N'ịbụ onye nwere ihe mmetụta agbakwunyere agbakwunyere yana njikwa njikwa ihuenyo mmetụ aka, ndị ọrụ nwere ike ịlele, dekọọ ma bupụ data nnwale niile ozugbo. Usoro dị mfe ihicha, na-akwado nhazi mmiri mmiri na viscosities dị iche iche, na-enye ohere nhazi oge igba ogwu na okpomọkụ. Site n'inye gburugburu ebe mmepụta ihe dị ntakịrị, ọ na-enyere ndị ọrụ aka ngwa ngwa kwado usoro, kwalite usoro, ma belata ọnụ ahịa R&D.
Atụmatụ nhazi okpomọkụ maka ngwaahịa nri Liquid
🧃 1. Ngwaahịa ihe ọṅụṅụ mkpụrụ osisi (Elu acidity)
Ọmụmaatụ ahụkarị: Ihe ọṅụṅụ apụl, ihe ọṅụṅụ oroma, ihe ọṅụṅụ painiapulu
pH: Sterilisation: HTST ma ọ bụ UHT (85-95°C ma ọ bụ 121°C, obere oge)
🔄 Usoro nhazi usoro:
Nkwadebe ihe ọṅụṅụ → Deaeration → preheating → HTST/UHT sterilization → jụrụ oyi → imeju
✅ Ihe ọṅụṅụ na-ekpo ọkụ na-ekpo ọkụ ma na-achọ obere okpomọkụ sterilization.Deaeration dị mkpa iji jide ekpomeekpo ma gbochie oxidation.
🥛 2. Ngwaahịa mmiri ara ehi (pH na-anọpụ iche)
Ihe atụ: Mmiri ara ehi pasteurized, mmiri ara ehi ụtọ, ude
pH: 6.5–6.8
Sterilisation: UHT (135-145°C, 3–15 sec) ma ọ bụ HTST (72°C, 15 sec)
🔄 Usoro nhazi usoro:Ịgwakọta → Homogenization → Preheating → UHT/HTST sterilization → Jide → jụrụ oyi → Aseptic ndochi
✅ chọrọ njikwa ọnọdụ okpomọkụ na ngwa ngwa jụrụ oyi. Homogenization na-eme ka mmiri ara ehi kwụsie ike na mmetụta ọnụ.
🌱 3. Ihe ọṅụṅụ sitere na osisi
Ihe atụ a na-ahụkarị: mmiri ara ehi soy, mmiri ara ehi oat, mmiri ara ehi almond, ihe ọṅụṅụ aki oyibo
pH: Ọ dị> 6.0
Sterilisization: UHT + Homogenization + Ike deaeration
🔄 Usoro nhazi usoro:Slurry egweri → filtration → Deaeration → Homogenization → UHT → jụrụ oyi → imeju
✅ Ngwaahịa ndị a na-ekewa. Homogenization okpukpu abụọ na agụụ deaeration na-eme ka emulsion kwụsie ike na udidi.
🍵 4. Ihe ọṅụṅụ na-arụ ọrụ na nri
Ọmụmaatụ ahụkarị:Ihe ọṅụṅụ apụl, ihe ọṅụṅụ oroma, ihe ọṅụṅụ painiapulu
pH: Sterilisation: HTST ma ọ bụ UHT (85-95°C ma ọ bụ 121°C, obere oge)
🔄 Usoro nhazi usoro:Nkwadebe ihe ọṅụṅụ → Deaeration → preheating → HTST/UHT sterilization → jụrụ oyi → imeju
✅ Ihe ọṅụṅụ na-ekpo ọkụ na-ekpo ọkụ ma na-achọ obere okpomọkụ sterilization. Deaeration dị mkpa iji jide ekpomeekpo ma gbochie oxidation.
🧊 5. Desserts oyi kpọnwụrụ na ntọala gbaa ụka
Ihe atụ a na-ahụkarị: ngwakọta ice cream, ntọala probiotic, omenala mmalite
pH: dị iche iche
Mgbochi: Pasteurization (65–75°C, 15–30 min)
🔄 Usoro nhazi usoro:Ngwakọta mbụ → pasteurization → Jide → jụrụ oyi → nchekwa ma ọ bụ inoculation
✅ Ebubeghi ya maka ịmụ nwa azụmahịa mana maka njikwa microbial tupu ajụ oyi ma ọ bụ gbaa ụka.
📘 Nchịkọta Nchịkọta
| Ụdị ngwaahịa | pH ogologo | Oke okpomọkụ | Atụmatụ igodo |
|---|---|---|---|
| Ihe ọṅụṅụ mkpụrụ osisi | 85–95°C / 121°C | Nchekwa ụtọ, deaeration | |
| Mmiri ara ehi | > 6.5 | 135-145 Celsius C | Homogenization, ngwa ngwa jụrụ oyi |
| Ihe ọṅụṅụ sitere na osisi | > 6.0 | 130-140 Celsius C | Deaeration, abụọ homogenization |
| Ihe ọṅụṅụ na-arụ ọrụ | 3.5–6.5 | Na-adịgasị iche | Usoro ọgwụgwọ okpomọkụ nwere ike ịhazi ya |
| Ngwaahịa oyi kpọnwụrụ/mmalite | Na-agbanwe agbanwe | 65–75°C | Pasteurization dị nro maka usoro tupu usoro |
Nwụnye na Njikọta
Nwụnye dị mfe:Dakọtara na ọkọlọtọ ọkụ eletrik na mmiri mmiri; Enyere akwụkwọ ntuziaka nrụnye zuru ezu na nkwado saịtị.
Nhazi modular:Njikọ interface ahaziri ahazi na-enye ohere nhazi ngwa ngwa yana nrụzi dị mfe.
Ihe njiri mara ụlọ nyocha UHT/HTST Pilot Plant
● Nhazi modular: Na-ejikọta modul maka ịgwakọta sample, Nkwadebe Nlereanya, ngwaahịa Fermentation, inline homogenization, ọgwụgwọ okpomọkụ, evaporation, na njuputa, na-enye ohere nhazi mgbanwe dabere na ihe achọrọ.
● Njikwa ziri ezi: Igwe ọkụ dị elu na njikwa ọnụego na-asọpụta na-eme ka ngwaahịa na ịdị mma.
● Ọtụtụ ụdị ọrụ: Na-akwado ọrụ na-aga n'ihu na batch, na-enye mkpa mmepụta dị iche iche.
● Nlebanya data ozugbo: Na-anakọta ma na-enyocha data na-ahazi data ozugbo, na-eme mgbanwe ngwa ngwa na njikarịcha.
● Ọ dị mfe iji: Njikwa na ntọala ndị dị mfe site na ihuenyo mmetụ aka.
● Mmepụta obere ọnụ ahịa dị ọnụ ala: Kwesịrị ekwesị maka R&D na mmepụta nnwale, na-ebelata ọnụ ahịa prototyping.
● Ntụkwasị obi dị elu: A nwalere nke ọma iji hụ na arụ ọrụ kwụsiri ike.
Mgbasawanye na-agbanwe agbanwe: Enwere ike ịkwalite ka ọ bụrụ sistemu akpaaka zuru oke yana ihe njikwa Critical Control (CCP).
EasyReal Lab UHT Pilot Plant Uru Pụrụ Iche
● Ijikwa viscosity dị elu: Na-ahazi mmiri mmiri nwere viscosities ruru 6,000 cps.
● Obere Njido: Na-arụ ọrụ na obere ogbe nke 3 lita, na-echekwa akụrụngwa.
● Mmalite ngwa ngwa: Na-arụ ọrụ na steeti n'ime sekọnd nke mmalite oyi.
● Njikwa kpo oku nke onwe: Njikwa dị iche iche maka akụkụ ọkụ ọkụ ọ bụla, na-akwado ọtụtụ ntọala okpomọkụ.
● Ngwakọta ihicha na igba ogwu: Sistemu CIP na SIP arụnyere na-eme ka nrube isi n'ụkpụrụ ịdị ọcha.
● Ịjụ oyi nke agba abụọ: Njikwa okpomọkụ dị mma na-eme ka nkwụsi ike ngwaahịa.
● Nbanye data USB: Na-eme ka ndekọ dị mfe na njikwa data nnwale.
Nwụnye na Njikọta
Nwụnye dị mfe:Dakọtara na ọkọlọtọ ọkụ eletrik na mmiri mmiri; Enyere akwụkwọ ntuziaka nrụnye zuru ezu na nkwado saịtị.
Nkọwapụta mbupu
Ụdị ụgbọ njem: Kwesịrị ekwesị maka ụgbọ njem ọkọlọtọ, ikuku na ala, na-eme ka nnyefe dị mma.
Nkwakọ ngwaahịa: A na-akwakọba modul ọ bụla n'onwe ya iji gbochie mmebi n'oge njem.
Ibu na olu: Usoro dị arọ sitere na 10 n'arọ ruo 500 n'arọ dabere na nhazi; Nhazi modular na-eme ka njem dị mma.
Ihe nwụnye chọrọ
Nkwanye ike: otu-phase & 3-phase voltaji, dabere na nhazi usoro.
Nkwanye mmiri: Njikọ mbata mmiri ọkọlọtọ.
Achọrọ oghere: Oghere nwụnye nke 20-50 square mita, dabere na nhazi modul.
Gburugburu ebe a na-arụ ọrụ: okpomọkụ ụlọ; zere oke okpomọkụ na ọnọdụ iru mmiri.